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Plish Double Needle Bar Raschel Machine

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Plish Double Needle Bar Raschel Machine Specification

Knitted Type
Pile (Plish) and base structure

Lead Time
3060 days after order confirmation

Application
Curtain, upholstery, automotive fabrics, mesh, net, mattress

System Support
Touchscreen interface with multi-language support

Control System
Fully automated programmable logic controller (PLC)

Condition
New

Needle
Compound needle system for warp knitting

Power
12 kW 20 kW (depending on model)

Drive Type
Servo motor drive

Stitch Density
Adjustable via control system

Racking
Available, precise lateral racking system

Speed
400600 rpm (dependent on gauge and configuration)

Color
Blue & Silver (custom options available)

Knitting Method
Raschel double needle bar

Dimension (L*W*H)
6000 x 3000 x 2500 mm (approx.)

Weight
Approx. 5,000 7,000 kg

Gauge
E18, E24, E28 (optional)

Product Type
Plish Warp Knitting Machine

Function
Producing plish/fancy industrial and home textile warp knits

Fabric Take-Up
Automatic Roll-Up Device

Yarn Feeding System
Electronic

Maintenance Access
Easy Front & Rear Access Panels

Material Width
up to 138 inches

Safety Feature
Emergency Stop & Interlock System

Pattern Drive
Electronic Jacquard Compatible

Control Panel Interface
Touchscreen HMI

Fabric Output
Plish, Velvet, Double-Pile Fabric

Operating Voltage
380V/50Hz, 3 Phase

Machine Frame
Steel Welded Structure

Lubrication
Automatic Centralized System

Noise Level
78 dB(A)

Operational Temperature
5C to 40C

Needle Bar Stroke
Up to 50 mm

Main Motor
Frequency Converter Controlled

About Plish Double Needle Bar Raschel Machine

Plish Double Needle Bar Raschel Machine has been specifically designed to be used for knitting three-dimensional fabrics, high quality garments, and fine lingerie fabrics. It is most commonly employed for making superior grade sports fabrics and apparels. This machine has been equipped with a piezo jacquard system which provides ability to seamlessly & smoothly joining thick fabric sections. Plish Double Needle Bar Raschel Machine is also known for easily producing cylindrical shapes with minimal sewing and excellent appearance.

Features:

Ideal for making ornamental cloth
High-speed processing
Homogenous thick & thin fabric surface texture

Cutting-Edge Warp Knitting Technology

The Plish Double Needle Bar Raschel Machine harnesses advanced raschel double needle bar knitting with an electronic yarn feeding system and a frequency converter-controlled main motor. Its servo motor drive and electronic jacquard compatibility enable complex patterns and high-speed operation, optimizing productivity for both intricate and standard designs.

Versatile Applications Across Industries

Designed for flexibility, this machine produces plish, velvet, and double-pile fabrics with adjustable stitch density and gauge options (E18, E24, E28), making it ideal for curtains, upholstery, mesh, automotive, and mattress textiles. Custom color options and a wide material breadth expand its utility for diverse client needs.

User-Friendly Controls and Maintenance

Operators benefit from a responsive touchscreen HMI with multi-language support, ensuring easy programming and monitoring. Maintenance is streamlined by front and rear access panels, an automatic centralized lubrication system, and automatic roll-up fabric take-up, minimizing downtime and maximizing operational efficiency.

FAQs of Plish Double Needle Bar Raschel Machine:

Q: How does the Plish Double Needle Bar Raschel Machine ensure precise fabric production?

A: This machine uses an electronic yarn feeding system, fully automated PLC control, adjustable stitch density, and a servo-driven racking system to achieve uniform fabric structure and pattern accuracy, even at high speeds.

Q: What types of fabrics can be produced with this machine, and what are its industry applications?

A: The machine is ideal for creating plish, velvet, and double-pile warp knit fabrics. Finished products serve a wide array of industries, including home textiles (curtains, upholstery), automotive, mattress, net, and mesh applications.

Q: When can customers expect delivery after ordering this equipment?

A: Lead times for the Plish Double Needle Bar Raschel Machine range from 30 to 60 days post order confirmation, depending on the chosen configuration and model.

Q: Where is the machine designed for use, and what are its operating conditions?

A: Engineered for industrial environments, it runs optimally at temperatures between 5C and 40C, with a recommended operating voltage of 380V/50Hz, 3 phase. Its robust frame ensures stability in diverse production settings within India or internationally.

Q: What steps are involved in operating and maintaining this raschel machine?

A: Operation is streamlined through a touchscreen HMI. Maintenance tasks like lubrication and access for cleaning or repairs are simplified with automatic lubrication and easy-access front and rear panels, thus reducing manual intervention and downtime.

Q: How does the machine enhance safety and operator comfort?

A: Safety features include an emergency stop button and an interlock system for immediate shutdown. The machine maintains a low noise level (78 dB(A)) to ensure a comfortable working environment and has user-friendly controls for safer handling.

Q: What are the main benefits of using this machine for textile production?

A: Benefits include high-speed, consistent output of quality warp-knitted fabrics, versatility in fabric types, simple adjustment for different patterns or gauges, automated controls, and minimized maintenance requirementsall contributing to lower operating costs and greater productivity.

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